<h2><strong>About RenewCO</strong><strong>2</strong></h2><p>RenewCO2 is pioneering the next generation of electrochemical CO2 conversion technologies to produce sustainable aviation fuels and chemicals with unprecedented energy efficiency and cost-effectiveness. Our technology transforms industrial CO2 emissions into valuable products, creating a circular carbon economy and driving the transition to a fossil-free future. We're building technology that creates economically viable pathways to decarbonization.</p><h2><strong>Position Overview</strong></h2><p>We're seeking a dynamic CO2 Electrolysis Stack Mechanical Engineer to join our engineering team during this pivotal phase of scaling from R&amp;D to commercial deployment. You will lead the mechanical design, optimization, and testing of our next-generation CO2 electrolysis stacks, working at the intersection of electrochemistry, materials science, and mechanical engineering to deliver high-performance, manufacturable systems.</p><h2><strong>Key Responsibilities</strong></h2><p><strong>Design &amp; Development</strong></p><ul><li>Lead mechanical design engineering for CO2 electrolysis stack systems, including bipolar plates, manifolds, sealing systems, and compression assemblies</li><li>Create detailed 3D models and technical drawings using CAD software</li><li>Develop and optimize stack assembly procedures and manufacturing processes</li><li>Design pressurized gas systems including valves, piping, and pressure vessels in compliance with ASME BPVC and relevant industry standards</li></ul><p><strong>Analysis &amp; Optimization</strong></p><ul><li>Conduct computational fluid dynamics (CFD) modeling to optimize flow distribution and thermal management within stack assemblies</li><li>Perform structural finite element analysis (FEA) to ensure mechanical integrity under operational conditions</li><li>Execute tolerance analysis and develop Design for Manufacturing and Assembly (DFMA) strategies</li><li>Conduct Design Failure Mode and Effects Analysis (DFMEA) for stack components</li></ul><p><strong>Testing &amp; Validation</strong></p><ul><li>Lead build and testing of prototype stack systems from initial concept through validation</li><li>Develop comprehensive test protocols and Design Verification Plans &amp; Reports (DVP&amp;R)</li><li>Collaborate with process engineers to integrate instrumentation and control systems</li><li>Analyze performance data and implement design improvements based on test results</li></ul><p><strong>Documentation &amp; Quality</strong></p><ul><li>Maintain detailed engineering documentation including specifications, BOMs, and requirements traceability</li><li>Develop and maintain quality control procedures and inspection protocols</li><li>Create and conduct design reviews </li><li>Support technology transfer activities for manufacturing scale-up</li></ul><h2><strong>Required Qualifications</strong></h2><p><strong>Education &amp; Experience</strong></p><ul><li>Bachelor's degree in Mechanical Engineering, Chemical Engineering, or related field (Master's preferred)</li><li>5+ years of experience in mechanical design engineering, preferably in electrochemical systems, pressurized gas systems, or related technologies</li></ul><p><strong>Technical Skills</strong></p><ul><li>Proficiency in CAD software (SolidWorks, AutoCAD, or similar)</li><li>Strong experience with CFD analysis (ANSYS Fluent, COMSOL, or similar)</li><li>Solid background in structural FEA and mechanics of materials</li><li>Experience with tolerance analysis and statistical design methods</li><li>Familiarity with manufacturing processes including machining, photo etching, welding, and assembly</li></ul><p><strong>Core Competencies</strong></p><ul><li>Deep understanding of fluid dynamics, heat transfer, and mass transport phenomena</li><li>Experience with sealing and gasket design for high-performance applications</li><li>Strong analytical and problem-solving capabilities</li><li>Excellent project management and organizational skills</li><li>Outstanding written and verbal communication abilities</li></ul><h2><strong>Preferred Qualifications</strong></h2><ul><li>Experience with electrolysis systems (PEM, alkaline, or CO2 electrolysis)</li><li>Experience with full product development lifecycle from concept through manufacturing</li><li>Knowledge of electrochemical processes and cell stack design</li></ul><h2><strong>What We Offer</strong></h2><p><strong>Competitive Package</strong></p><ul><li>Competitive salary commensurate with experience</li><li>Equity participation</li><li>Health, dental, and vision insurance</li><li>Flexible PTO and parental leave policies</li></ul><p><strong>Professional Growth</strong><br></p><ul><li>Collaborative environment with world-class scientists and engineers</li><li>Professional development and conference attendance support</li></ul><p><strong>Work Environment</strong></p><ul><li>State-of-the-art R&amp;D facilities and equipment</li><li>Inclusive, mission-driven company culture</li><li>Direct impact on developing transformative climate solutions</li></ul><h2><strong>Join Our Mission</strong></h2><p>This is an exceptional opportunity to play a fundamental role in scaling breakthrough CO2 conversion technology that will help decarbonize aviation and chemical manufacturing. You'll work alongside a passionate team of innovators who are committed to creating real solutions for climate change while building a sustainable business.</p><p>If you're excited about applying your mechanical engineering expertise to solve one of the most important challenges of our time, we'd love to hear from you.</p><p></p><p><em>RenewCO</em><em>2</em><em> is committed to building a diverse and inclusive team. We welcome applications from all qualified candidates regardless of race, gender, age, religion, sexual orientation, or disability status.</em></p><p></p>

<div class="org-about-module__description">
<div id="ember56" class="ember-view organization-about-module__content-consistant-cards-description"><span class="lt-line-clamp__line">RenewCO₂ is revolutionizing chemical production from carbon dioxide emissions with our Electrocatalytic</span>&nbsp;<span class="lt-line-clamp__line lt-line-clamp__line--last">Carbon Utilization Technology (eCUT) that is low-cost, energy-efficient, and carbon-negative.</span></div>
</div>
<div class="org-about-module__content-improvement">
<div class="org-about-module__content-box">&nbsp;</div>
</div>

Mechanical Design Engineer (Electrochemical Systems)

<h2><strong>About RenewCO</strong><strong>2</strong></h2><p>RenewCO2 is pioneering the next generation of electrochemical CO2 conversion technologies to produce sustainable aviation fuels and chemicals with unprecedented energy efficiency and cost-effectiveness. Our technology transforms industrial CO2 emissions into valuable products, creating a circular carbon economy and driving the transition to a fossil-free future. We're building technology that creates economically viable pathways to decarbonization.</p><h2><strong>Position Overview</strong></h2><p>We're seeking a dynamic CO2 Electrolysis Stack Mechanical Engineer to join our engineering team during this pivotal phase of scaling from R&amp;D to commercial deployment. You will lead the mechanical design, optimization, and testing of our next-generation CO2 electrolysis stacks, working at the intersection of electrochemistry, materials science, and mechanical engineering to deliver high-performance, manufacturable systems.</p><h2><strong>Key Responsibilities</strong></h2><p><strong>Design &amp; Development</strong></p><ul><li>Lead mechanical design engineering for CO2 electrolysis stack systems, including bipolar plates, manifolds, sealing systems, and compression assemblies</li><li>Create detailed 3D models and technical drawings using CAD software</li><li>Develop and optimize stack assembly procedures and manufacturing processes</li><li>Design pressurized gas systems including valves, piping, and pressure vessels in compliance with ASME BPVC and relevant industry standards</li></ul><p><strong>Analysis &amp; Optimization</strong></p><ul><li>Conduct computational fluid dynamics (CFD) modeling to optimize flow distribution and thermal management within stack assemblies</li><li>Perform structural finite element analysis (FEA) to ensure mechanical integrity under operational conditions</li><li>Execute tolerance analysis and develop Design for Manufacturing and Assembly (DFMA) strategies</li><li>Conduct Design Failure Mode and Effects Analysis (DFMEA) for stack components</li></ul><p><strong>Testing &amp; Validation</strong></p><ul><li>Lead build and testing of prototype stack systems from initial concept through validation</li><li>Develop comprehensive test protocols and Design Verification Plans &amp; Reports (DVP&amp;R)</li><li>Collaborate with process engineers to integrate instrumentation and control systems</li><li>Analyze performance data and implement design improvements based on test results</li></ul><p><strong>Documentation &amp; Quality</strong></p><ul><li>Maintain detailed engineering documentation including specifications, BOMs, and requirements traceability</li><li>Develop and maintain quality control procedures and inspection protocols</li><li>Create and conduct design reviews&nbsp;</li><li>Support technology transfer activities for manufacturing scale-up</li></ul><h2><strong>Required Qualifications</strong></h2><p><strong>Education &amp; Experience</strong></p><ul><li>Bachelor's degree in Mechanical Engineering, Chemical Engineering, or related field (Master's preferred)</li><li>5+ years of experience in mechanical design engineering, preferably in electrochemical systems, pressurized gas systems, or related technologies</li></ul><p><strong>Technical Skills</strong></p><ul><li>Proficiency in CAD software (SolidWorks, AutoCAD, or similar)</li><li>Strong experience with CFD analysis (ANSYS Fluent, COMSOL, or similar)</li><li>Solid background in structural FEA and mechanics of materials</li><li>Experience with tolerance analysis and statistical design methods</li><li>Familiarity with manufacturing processes including machining, photo etching,&nbsp;welding, and assembly</li></ul><p><strong>Core Competencies</strong></p><ul><li>Deep understanding of fluid dynamics, heat transfer, and mass transport phenomena</li><li>Experience with sealing and gasket design for high-performance applications</li><li>Strong analytical and problem-solving capabilities</li><li>Excellent project management and organizational skills</li><li>Outstanding written and verbal communication abilities</li></ul><h2><strong>Preferred Qualifications</strong></h2><ul><li>Experience with electrolysis systems (PEM, alkaline, or CO2 electrolysis)</li><li>Experience with full product development lifecycle from concept through manufacturing</li><li>Knowledge of electrochemical processes and cell stack design</li></ul><h2><strong>What We Offer</strong></h2><p><strong>Competitive Package</strong></p><ul><li>Competitive salary commensurate with experience</li><li>Equity participation</li><li>Health, dental, and vision insurance</li><li>Flexible PTO and parental leave policies</li></ul><p><strong>Professional Growth</strong><br></p><ul><li>Collaborative environment with world-class scientists and engineers</li><li>Professional development and conference attendance support</li></ul><p><strong>Work Environment</strong></p><ul><li>State-of-the-art R&amp;D facilities and equipment</li><li>Inclusive, mission-driven company culture</li><li>Direct impact on developing transformative climate solutions</li></ul><h2><strong>Join Our Mission</strong></h2><p>This is an exceptional opportunity to play a fundamental role in scaling breakthrough CO2 conversion technology that will help decarbonize aviation and chemical manufacturing. You'll work alongside a passionate team of innovators who are committed to creating real solutions for climate change while building a sustainable business.</p><p>If you're excited about applying your mechanical engineering expertise to solve one of the most important challenges of our time, we'd love to hear from you.</p><p></p><p><em>RenewCO</em><em>2</em><em> is committed to building a diverse and inclusive team. We welcome applications from all qualified candidates regardless of race, gender, age, religion, sexual orientation, or disability status.</em></p><p></p>

Mechanical Design Engineer (Electrochemical Systems)

About the Job

About the Company

RenewCO2

Similar Jobs

Mechanical Design Engineer, Chemistry Control System

Mechanical Design Engineer, Chemistry Control System

Mechanical Design Engineer

Mechanical Design Engineer

Mechanical Design Engineer

Mechanical Design Engineer

Electrode Process Engineer (M/F)

Electrode Process Engineer (M/F)

Electro-Mechanical Engineer

Electro-Mechanical Engineer

Mechanical Design Engineer

Mechanical Design Engineer

Fluid Systems Engineer – Heat Exchangers

Fluid Systems Engineer – Heat Exchangers

Materials Process Engineer

Materials Process Engineer

Staff Mechanical Engineer - Power Systems

Staff Mechanical Engineer - Power Systems

Senior Mechanical Engineer

Senior Mechanical Engineer